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GARMENT SELECTION GUIDE - PREMIUM vs BUDGET

Garment Selection Guide: Budget vs Premium Shirts (Best for Printing & Embroidery)

Choosing the right garment is one of the most important decisions when ordering custom printed or embroidered apparel. Your garment choice affects:

  • Print quality
  • Comfort and fit
  • Durability
  • Customer satisfaction
  • Cost per shirt

This guide explains the difference between budget garments and premium garments, and helps you select the right option based on your purpose, budget, and printing method.

Quick Summary (Fast Recommendation)

✅ Want best value? → Budget garments (e.g. Gildan, JB’s Wear)
✅ Want premium look & feel? → Premium garments (e.g. AS Colour)
✅ Want the best print feel and finish? → Premium cotton garments + DTG
✅ Want bulk value for events? → Budget garments + screen printing
✅ Want high-end uniforms? → Premium garments + embroidery

✅ What Is a Budget Garment?

Budget garments are designed to be cost-effective while still delivering solid results, especially for bulk orders. They’re popular for:

  • Event organisers
  • School fundraisers
  • Staff uniforms (large teams)
  • Promotional giveaways
  • Large runs where price matters most

Typical budget garment features

  • Lower cost per shirt
  • Slightly heavier feel on some styles
  • Looser or classic fit
  • Strong value in bulk quantities

✅ Examples (commonly used):

  • Gildan Heavy Cotton Tee
  • JB’s Wear tees
  • Other “value” ranges

✅ What Is a Premium Garment?

Premium garments are designed for a better fit, feel, and finish. They’re ideal when your brand image matters or when customers will wear the shirt regularly.

Premium garments are popular for:

  • Brands and merch drops
  • Corporate uniforms (premium look)
  • Hospitality teams
  • Influencer and creator merch
  • Customers who want comfort + style

Typical premium garment features

  • Softer fabric feel
  • Better modern fit
  • Higher perceived value
  • Stronger garment longevity
  • Better look for retail-style apparel

✅ Examples (commonly used):

  • AS Colour Staple Tee
  • AS Colour Maple Tee
  • AS Colour Supply Hood

✅ Budget vs Premium Comparison Table

Feature Budget Garments Premium Garments
Cost per garment Lower Higher
Best for bulk value and events premium branding and merch
Fabric feel varies (often heavier) softer and more modern
Fit classic / relaxed modern, tailored options
Durability strong value strong long-term wear
Print appearance excellent with correct method     excellent + higher perceived value
Best match printing method     screen printing / DTF DTG / embroidery / screen printing   

✅ Best Garment Choice by Printing Method

DTG Printing (Direct-to-Garment)

DTG printing works best on premium cotton garments because the ink absorbs cleanly into the fabric, producing a soft and high-quality finish.

Best garment type:

  • Premium cotton tees (e.g. AS Colour Staple / Maple)

 

Recommended for:

  • Photos, gradients, and full-colour designs
  • High-detail artwork
  • A premium “retail” look
  • Ideal for urgent orders

DTF Printing (Direct-to-Film)

DTF works across many garment types and fabric blends, making it a great option for budget garments, mixed orders, and urgent printing.

✅ Best garment types:

  • Budget tees
  • Blends
  • Synthetics
  • Mixed fabrics

✅ Recommended for:

  • Mixed garment orders
  • Standard printing - allow 2 weeks
  • Bold full-colour designs
  • Ideal for brand colors

Screen Printing

Screen printing is best when:

  • Ordering in bulk
  • Designs are simple and repeated

Budget garments are commonly used for screen printing because they provide the best value per unit, especially for large orders.

✅ Recommended for:

  • Event shirts (60–200+)
  • Bulk promotional campaigns
  • Clubs, teams, and schools
  • Uniforms for large groups

Embroidery

Embroidery looks best on garments that hold stitch structure well, such as:

  • Polos
  • Jackets
  • Hoodies
  • Thicker garments

Premium garments are often chosen for embroidery to match the professional look.

✅ Best for:

  • Corporate uniforms
  • Premium logos
  • Professional branding

Sublimation

Sublimation looks best on garments made from high polyester content, because the ink bonds directly with the fabric fibres. For the sharpest and most vibrant results, choose:

  • 100% polyester shirts
  • Polyester performance wear
  • Polyester blends (at least 65% polyester)
  • Light-coloured garments (especially white)

Natural fabrics like cotton are not ideal for sublimation because the ink will not bond properly and may appear faded.

✅ Best for:

  • Sports uniforms and activewear
  • Full-colour photo prints
  • All-over designs
  • Promotional apparel

✅ How to Choose Your Garment (Simple Checklist)

Ask yourself:

  1. Is this for a premium brand or merch drop?
    ✅ Choose premium garments (AS Colour) + DTG, embroidery, or DTF
  2. Is this for bulk event shirts or giveaways?
    ✅ Choose budget garments (Gildan / JB’s Wear) + screen printing or DTF
  3. Will the shirts be worn frequently?
    ✅ Choose premium garments for better comfort, durability, and shape retention
  4. Is budget your priority?
    ✅ Choose budget garments + screen printing or DTF for the best value
  5. Do you need bright full-colour designs (especially on light shirts)?
    ✅ Choose polyester garments + sublimation (best on white or light colours)
  6. Is quality perception and feel important?
    ✅ Choose premium garments + DTG, embroidery, or sublimation (polyester only)

✅ Best Value Tip

If you want the biggest cost savings:
✅ Increase quantity slightly
✅ Use a value garment (budget range)
✅ Print front only
✅ Choose standard turnaround

This combination often produces the lowest cost per shirt.

Helpful Resources

  • Printing Methods Overview
  • DTG Printing
  • DTF Printing
  • Screen Printing
  • Embroidery Guidelines
  • Pricing Calculator Pages
  • Decision Quiz Page
  • Quote Request Guide
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